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DIY

The ZipStitch Chair

Ben Uyeda from HomeMade Modern shows how easy it is to make a modern chair using only zip ties and plywood. It's surprisingly sturdy.

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Chairs are generally more difficult to make than benches or stools, but here's one that can be made by stitching (or what we're calling 'stiching') plywood pieces with zip ties. I was able to make 2 chairs out of a single 4' by 8' sheet of plywood.

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The chairs I built with ¼" thick plywood are strong, but over time the holes could wear through, so I'd recommend using ½" thick plywood. Feel free to do some experimenting with the design of the chair and share your results.

Supplies + Tools

4'x 8' Sheet of 1/2” Thick Plywood

Available at Home Depot

There are a lot of different types of plywood. I used ¼” plywood which is strong enough to hold my weight but might not stand the test of time. 3/8” or ½” thick plywood would provide superior durability. I had the plywood cut into strips at Home Depot.

Zip Ties

Available at Home Depot

Zip ties – also called cable ties or tie wraps – come in a variety of different sizes. I tried both large 10” ties and thinner 4” ties. The thinner ties are much easier to work with.

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6. Loosely stitch the boards together

I zipped a series of loops into the drilled holes in the first piece. Then I strung zip ties through the holes in the second piece and the zip tie loops in the first piece. This creates a zip tie to zip tie connection/link. Keep the links loose for now.

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7. Shape and tighten

Shaping and tightening the zip ties is an incremental process that requires a bit of patience. The good news is that you can always cut and redo zip ties if you make a mistake. Use long nose pliers to tighten the ties and diagonal pliers to cut the long ends.

8. Add supports

Method A: I used giant, 3 foot zip ties to make tension supports for the chair. Simply drilling two holes through the plywood and using a box cutter to carve out the area between the holes, I was able to create a rectangular hole large enough to strap part of the zip tie through. I then cut the head off of a second tie to cap the other end. I used the same method to make vertical supports that keep the back from reclining too far.

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